Heshan® Non-Fried Instant Noodle Production Line
High Efficient Non-fried Instant Noodle Production Line
The production process of Heshan non-fried instant noodles is basically the same as that of fried instant noodles. The main difference is that in terms of dehydration and maturation of the noodles, micro-puffing process and hot air drying process are used instead of high-temperature frying technology. Because it has not been fried, it is more beneficial to health.
Main technical advantages
We have two types of dough mixer designs for customers to choose from, one is a regular dough mixer and the other is a vacuum mixer. Both models use twin-shaft mixers to automatically control the mixing ratio of powder to water.
Using a variable frequency speed-adjustable dual-axis dough mixer and Heshan's patented technology dough mixer shaft, the dough press has an optimized rolling ratio to form the best gluten network in the dough. Each pressure roller has independent transmission and frequency control, and the most advanced laser induction controls the speed with high stability.
Using hot air circulation drying, it is energy-saving and efficient. Double-row steel-aluminum composite heat exchanger, large heat exchange area and good heat exchange effect. Using a special centrifugal fan, the air volume is large, the air pressure is high, the air speed is fast, and the drying hot air has strong penetration.
Multi-temperature zone dryer with automatic temperature control to meet the production process requirements of temperature requirements in different time periods. Heshan's patented conveyor sprocket positioning device ensures smooth operation of the noodle box without the chain falling or turning over. The dryer operates stably.
Instant Noodles Production Line Flow-sheet
Three kinds of high efficient processes are provided by Heshan Machinery Co., Ltd. to produce the non-fried instant noodles. You can choose one of them according to your specific situation.
I. Twice Steaming + Dipping + High Temperature Drying
Flour Mixing → Aging → Rolling → Steaming (I) → Dipping → Second time steaming → Cutting High Temperature–Dehydration → Hot-air Drying → Cooling → Packing
II. Cooling + Hot-air Drying
Flour Mixing → Aging → Rolling → Steaming →cutting → freezing → hot-air drying →cooling → packing
III. Microwave + Hot-air Drying
Flour Mixing → Aging → Rolling → Steaming →cutting → microwave →hot- air drying →cooling → packing
Specification
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High Temperature Extrusion Type Non-Fried Instant Noodle Production Line
The Heshan high-temperature extrusion non-fried instant noodle production line integrates automatic dough kneading, automatic feeding, extrusion, noodle cooling and conveying, automatic strip cutting, automatic lifting and conveying. This instant noodle production line features humidification before length cutting, automatic drying, automatic noodle placement in drying boxes and automatic noodle block shaping. It is a complete set of instant noodle machines that automatically make non-fried instant noodles from material feeding to finished product delivery and packaging. It is an ideal choice to replace the fried instant noodle machines.
High Temperature Extrusion Type Non-Fried Instant Noodle Production Line
Introduction to High-temperature Extrusion Instant noodle Production Line
High-temperature extrusion instant noodles are a kind of non-fried instant noodles, which can be eaten after brewing for 3-5 minutes in hot water. Because it does not contain additives such as preservatives and edible glue, it re-hydrates well, and the noodle texture is firm. It is loved by consumers and has become one of the main products of non-fried instant noodles in China.
This instant noodle production line features:
With high-speed dough kneading, raw materials are evenly mixed, no aging is required;
Automatic quantitative feeding;
The thickness of the extruded dough sheet is uniform, and the sheet is stable;
Using new extruder with output capacity that is 2 to 3 times larger than that of traditional equipment, greatly improves production efficiency, high output and good stability;
Adopting continuous stirring, automatic cutting off, and continuous drying, it truly realizes automatic continuous production, greatly improves work efficiency and saves manpower.
Every instant noodle machine on the instant noodle production line is controlled by PLC, which is highly intelligent;
The produced noodles have uniform micro-expansion with good re-hydration performance, and elastic noodles.
This unit is suitable for the production of non-fried wide instant noodles.
Instant Noodles Machine Operation Process
Raw material (flour) → Add water and stir continuously → Material conveying → Forced feeding → Self-cooked extrusion → Noodle sheet cooling and conveying → Slitting → Separate conveying → Elevating (humidification and softening) → Cut off → Drop box → Shaping → Drying → Conveying → Packaging → finished product
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