Cornflake Machine

Home Specification | Process Description | Brochure | 中文版 | Contact Us

Double-Period Conditioner | Twin-Screw-Extruder  | Cornflakes Machine Pulse Dryer  | Cornflakes Machine Flaking Roller | Cornflakes Machine Fluid Bed Toasting Machine | Cornflakes Machine Vertical Conveyor and Cooler | Cornflakes Machine Coating and Final Drying System | Auto Scale

Corn Flakes Cereal Production Line

The corn flakes cereal making machine was invented by Will Keith Kellogg, an American Doctor of Medicine in Michigan, USA. at the end of 19th century when he was searching a kind of basic food of hygiene vegetarian for fast recovery in patients. With years of researching and studying the corn flakes cereal making machine technology abroad and invested millions in the R&D of the production technology of the corn flakes cereal making machine, Heshan Machinery Co., Ltd., one of the leading providers of China's corn flakes cereal making machine, has successfully developed the high speed double rolling corn flakes cereal making machine and a serial of Corn Flakes Cereal Making Machines that are compatible to the cereal making machine used by the major cereal producers; after we produced a high speed twin-screw extruder Cornflakes Machine of which the capacity is as high as 1000 kg/h.

Download Corn Flakes Cereal Making Machine Catalog

Specifications of the Cornflakes Machine - Heshan Cereal Production Line



Model

BC-150

BC-300

CFM-600

CFM-1200

Capacity

150 kg/h

300 kg/h

600 kg/h

1200 kg/h

Power

150 kw

220 kw

250 kw

380 kw

Steam Consumption

300kg/h

400kg/h

600kg/h

800kg/h

Operators

4

5

6

7

Overall

dimension

LXWXH(m)

35X10X6

LXWXH(m)

40X10X6

LXWXH(m)

45X12X6

LXWXH(m)

45X20X6




Cornflakes Machine and Corn Flake Production Technology


There are two kinds of raw materials for producing Corn Flakes with the cornflakes machine. One is Maize (Corn) Meal, the other is maize (corn) flour, it can be mixed the corn starch or in fixed proportion. The other is degermed maize grits, it also can mix some spices during the producing process.

When the cornflour is used as feed material, firstly, the feed material is process in the cornflakes machine mixer: Add corn flour or corn residue to nutritional additives and mix evenly with a certain proportion of water. And then the mixture is fed into the cornflakes machine feeder. The mixed raw materials are transported to the feed hopper of the cornflakes machine extruder. Extruder processes the raw material in the feeding hopper enters the extrusion system to be extruded and cut into small particles. These particles and then screened by a vibrating screen. disperse the particles. The air conveyor is used to transfer granular corn particles to the tablet cornflakes rolling machine. In this machine the corn particles are pressed into cornflakes. Another air conveyor transports the cornflakes to the oven where the cornflakes are toasted to produce product cornflakes. Process of cornflakes machine to make classic cornflakes by the Cornflakes Machine

I. Raw Material: The best material is hard dent corn, because of its transparency after gelatinization and good looking of the products.
II. Adopting the drying-degerming method. First, to regulate the moisture with the hot steam and hot water exceeding 90℃. And then to pre-grind the corn without germ. The mixture would separate out grits after evenly sieving.
III. Ingredients: To add the salt, malt and the other ingredients with the water during cooking the grits, it can make the water content up to 20%~35%, then to cook the grits with steam of 1.47X105P until gelatinized to semi-transparent.
IV. Drying: to dry and extrude the grits at 66℃ until the moisture is 19%~20%, cool it down to 30~40℃. Then to press the flake to  0.7~1mm with steel roller. Before pressing, the corns should be made dispersedly to ensure the chips evenly distributed.
VI. Roasting: Temperature: 250~350℃, Time: 20~150 seconds. to make the moisture down to 10%. To fry the chips with the temperature not exceed 200℃,the corn chips would be crispy.
VII. Spraying enhancer: To spray with nutrient substance to make it intensified corn chips or spread on sugar, flavor if necessary. 

The process of Cornflakes Machine is shown as follows:

Corn →Cleaning →Peeling and Degerming →Classifying →Cooking →Drying & Rlending →
Rolling, Flaking or Extruding →Toasting →Cooling →Packing →Finished Products

Modern Process to Make Bran Flakes, Wheat Flakes, Multigrain Flakes, Frosted Flakes, Direct Expanded Cereals

Mixing →Conditioning → Extruding →Pulse Drying →Vibrate Feeding → Rolling, Flaking or Extruding →Fluid Bed Toasting→ Cooling → Packing → Finished Products

The high speed rolling machine is a key unit in the system of corn flakes machine. It is composed of a pair of alloyed steel roll which rotate on opposite directions, high strength frame, hydraulic controlling system, auto adjusting roll seam system, cooling constant temperature system of the rolling, transmission system and control system. For the Cornflakes Machine roller, it has high requirements to Cornflakes Machine rolling technology, First, it requires high hardness of roller surface. If it can not meet the standard, the surface , not smooth as that, would be damaged after a period of using to effect the rolling. We can make the hardness of the surface more than 65 degrees with special technology. It allows you to use them in Cornflakes Machine system for more than ten years. Secondly, it requires high accuracy requirements. If it can not meet the cornflakes machine standard, you may find that the rolling can not evenly, it would be serious vibrating and noisy. Thus it requires us to control the processing procedure strictly, it has to make sure that the cylindricity of rolling is on 3μm. The rolling machine adopts hydraulic pressure control system, the roller can be adjusted the pressure to perfect situation according to the product characters to ensure the product quality. The servo regulating system of the roller allows you to adjust the gag in the range of 0-2mm. It is number display; you can read them easily and accurately. We design the cooling water tunnel inside the roller, so it can avoid the rolling gap changing occurred by expand with heat and contract with cold during working, as it would impact the cornflakes machine roller operation. To ensure the rolling can work in a constant temperature condition we design a circulating cooling water & constant temperature control system which has the high pressure water pump for the cooling water tunnel inside the Cornflakes Machine roller.



Double Period Conditioner Cornflakes Machine


Design features

(GPG mode bottom cleaning)

Model HDC-150 HDC-300 HDC-600 HDC-1500
Power kW 4 6.5 12.5 16.5
Capacity kg/h 200 400 800 1500
Modification time(s 120180 120180 120180 120180
Max.water added
30% 30% 30% 30%
 Pressure 0.2Mpa 0.2Mpa 0.2Mpa 0.2Mpa

Twin screw extruder


Design features

Pulse Dryer


Design features







MODLE HEATING MOD HEATING AREA     m 2
POWER (kw) WORKING TEMPERATURE ( ) CAPACITY  (kg/h)
HPD-S150 STEAM 1.5 0.55 60∽180   300
HPD-S250 STEAM 2.5 0.75 60∽180   600
HPD-S360 STEAM 3.6 1.1 60∽180   1200
HPD-L150 LPG(GAS) 1.5 0.55 60∽180   300
HPD-L250 LPG(GAS) 2.5 0.75 60∽180   600
HPD-L360 LPG(GAS) 3.6 1.1 60∽180   1200

Cornflakes Machine Flaking Rollers


Design features 
 
Flaking Roller


Precise gap control



Contraflow water circulation



Mode HFR-300*400 HFR-400*600 HFR-600*800 HFR-800*1000
Power 40 kw 50 kw 60 kw   70kw
Roller Size
Φ*L
300*400 400*600 600*800 800*1000
Gap force

640
kN
640
kN
800
kN
800
kN
Safe Gap 0.2mm 0.2mm 0.2mm 0.2mm
Circumferential
Speed
3.8-6.5
m/sec
3.8-6.5
kw
3.8-6.5
kw
3.8-6.5
kw
Hydraulic
pressure
6.3MPa 6.3MPa 6.3MPa 6.3MPa





Modle HSE-50 HSE-72 HSE-92 HSE-133
Extruder Dia (mm)
50.5 71.7 92.4 133
Depth of the tank (mm) 9 12.6 15.5 23.5
Ratio of length and dia L/D 32-52 32-52 32-52 32-48
Power kw 45 110 250 480
Capacity kg/h 150 300 600 1200

Fluid Bed Toasting Cornflakes Machine


Design features 
CONVEYOR WIDTH (m) CEREAL PROCESS CAPACITY (kg/h) DIMENSION, L.W.H (mm)
0.4 400 7800x1500x3300
0.6 700 8800x1750x3500
1.0 1250 8800x2150x3600
1.3 1500 8800x2450x3700

Pictures of the machine




Toasted corn flakes and rice flakes





 

The Breakfast Cereal Production Line

Auto Scale






 TEL: +86-759-3837628
Homepage: https://info.noodle-machines.com
E-mail: marketing@heshan.com